Wondering how can you prevent leaks in underground storage tanks? It’s a question every tank owner asks.
Leaks in underground storage tanks can cause serious environmental damage and result in hefty clean-up costs. The good news? With the right knowledge and preventive measures, you can significantly reduce the risk.
In this guide, we’ll explore how can you prevent leaks in underground storage tanks and practical ways to keep your underground storage tanks secure, compliant, and leak-free.
Why Do Underground Storage Tanks Leak?
Leaks are often caused by wear and tear over time or poor installation. Common causes include:
- Corrosion
- Faulty Installation
- Ground Movement
- Human Error
Understanding these risks is the first step to preventing leaks.
How to Prevent Leaks in Underground Storage Tanks?
By following these essential steps, you can effectively reduce the risk of leaks, ensuring your underground storage tank remains secure, compliant, and long-lasting.
1. Regular Inspections & Maintenance:
Routine inspections and a solid maintenance plan are essential to catching issues before they become significant problems. Regular checks should focus on:
Signs of corrosion:
Look for rust or damage, particularly on metal tanks.
Worn seals, valves, and fittings:
These parts can wear out over time, leading to leaks.
Damage to protective coatings:
Ensure coatings are intact and free from cracks.
Changes in the stored material:
Monitor any unusual changes in the stored liquid’s appearance or behaviour, which may indicate a leak.
Your maintenance plan should include:
- Cleaning and repainting to prevent corrosion buildup.
- Tightening loose fittings and securing connections.
- Replacing worn parts promptly to avoid failures.
Addressing minor issues early can prevent them from escalating into costly problems.
2. Corrosion Prevention: Techniques & Best Practices
Corrosion is a major contributor to leaks in underground storage tanks. To prevent corrosion:

Use corrosion-resistant materials:
Choose tanks and pipes made from fiberglass or polyethylene, materials known for their resistance to corrosion.
Apply protective coatings:
Ensure tanks are coated with corrosion-resistant linings on both the interior and exterior.
Install cathodic protection:
This method uses low-level electric currents to prevent metal tanks from corroding.
Regular monitoring:
Routinely check for corrosion signs and act quickly to replace or repair damaged components.
Preventing corrosion is critical to extending the life of your tank and maintaining its integrity.
3. Smart Tank Design & Proper Installation
The design and installation of your tank are vital to ensuring it remains leak-free. Key considerations include:
Tank Placement:
Choose a location with stable soil, proper drainage, and minimal risk from flooding, traffic, or nearby construction.
Solid Foundation:
The tank should be placed on a firm, level foundation to prevent shifting or settling, which can cause leaks.
Material Selection:
Choose tank materials that are suited for the substance being stored and resistant to external factors like corrosion or extreme temperatures.
Work with professionals who follow industry standards for proper tank setup to ensure long-term durability.
4. Advanced Leak Detection Systems
Modern leak detection technology allows you to catch leaks early before they cause significant damage.

Options include:
Electronic sensors:
These devices can detect changes in pressure or temperature, alerting you to potential leaks.
Acoustic monitoring:
This technology listens for the sounds of leaks, even small ones, by monitoring noise caused by escaping liquids.
Visual inspection tools:
Drones or cameras can be used to inspect tank exteriors for visible signs of damage.
Regular testing and calibration of these systems ensure they work reliably when needed. Early detection enables quicker responses and reduces the environmental impact.
5. Staff Training & Best Practices
Human error is one of the leading causes of tank leaks. Proper training is essential for reducing the risk. Ensure your team is trained in:
Handling and filling procedures:
Everyone should know how to safely fill and maintain tanks.
Emergency response:
Staff should be trained on how to respond quickly and efficiently in case of a leak.
Regular refresher courses:
Keep your team updated on best practices and regulatory changes.
Supervision:
Ensure high-risk tasks like filling or inspecting tanks are supervised by experienced personnel.
Proper training and awareness reduce the likelihood of errors and ensure that everyone is prepared to handle potential issues.
6. Emergency Response Plan: Be Prepared
Even with preventive measures in place, things can still go wrong. An emergency response plan is essential for handling leaks when they occur. Your plan should include:
Clear procedures:
Ensure all staff are familiar with the steps to take in the event of a leak.
Regular drills:
Conduct emergency response drills to improve coordination and response times.
Updated emergency contacts:
Keep a list of emergency contacts, including environmental agencies and spill cleanup teams, in an easily accessible location.
Being prepared for a leak ensures that you can respond quickly, minimising the impact and reducing potential damage.
Conclusion
So, how can you prevent leaks in underground storage tanks? The answer lies in being proactive. Regular inspections, corrosion control, proper tank installation, smart technology, and staff training all play a crucial role.
By putting these steps into action now, you’re not just protecting your tank—you’re protecting your business, your property, and the environment.
Don’t wait for a problem to arise. Take control today and stay ahead with proper planning and consistent care.
Frequently Asked Questions
1. What causes leaks in underground storage tanks?
Leaks in underground storage tanks can be caused by several factors, including corrosion, faulty installation, ground movement, and human error. Over time, wear and tear can lead to cracks or weaknesses in the tank structure, which can result in leaks.
2. How can I prevent corrosion in my underground storage tank?
To prevent corrosion, you can use corrosion-resistant materials like fiberglass or polyethylene for your tank and pipes. Additionally, applying protective coatings to both the interior and exterior of the tank and installing cathodic protection (low-level electric currents) can help prevent corrosion from damaging the tank.
3. How often should underground storage tanks be inspected?
Regular inspections should be conducted at least once a year or more frequently, depending on local regulations and the type of material stored. Inspections should check for signs of corrosion, wear on seals and valves, and any damage to protective coatings.
4. What are the best materials for underground storage tanks?
Fiberglass and polyethylene are ideal materials for underground storage tanks as they are resistant to corrosion and can withstand the harsh conditions underground. These materials also provide long-term durability and minimise the risk of leaks.
5. How do leak detection systems work in underground storage tanks?
Modern leak detection systems use sensors and acoustic monitoring to detect changes in pressure, temperature, or noise, which could indicate a leak. Some systems also use drones or cameras to visually inspect tank exteriors, providing early warning signs of potential issues.
6. What should I do if a leak occurs in my underground storage tank?
If a leak occurs, it’s important to follow your emergency response plan immediately. This includes shutting off the tank’s valves to stop the flow of stored material, notifying relevant authorities, and initiating cleanup procedures. Regular emergency drills and staff training can help ensure a swift response to minimize environmental damage.